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To browse Academia. Skip to main content. By using our site, you agree to our collection of information through the use of cookies. To learn more, view our Privacy Policy. Log In Sign Up. Download Free PDF. Ivan Bolivar. Download PDF. A short summary of this paper. The Task Force charter is to standardize the reference manuals, reporting formats and technical nomenclature used by DaimlerChrysler, Ford and General Motors in their respective supplier assessment systems.

Accordingly, this Reference Manual can be used by any supplier to develop information responding to the requirements of either Daimlerchrysler's, Ford's or General Motors' supplier assessment systems. This second edition was prepared to recognize the needs and changes within the automotive industry in SPC techniques that have evolved since the original manual was published in The manual is an introduction to statistical process control. It is not intended to limit evolution of SPC methods suited to particular processes or commodities.

While these guidelines are intended to cover normally occurring SPC system situations, there will be questions that arise. If you are uncertain as to how to contact the appropriate SQA activity, the buyer in your customer's purchasing office can help. Therefore this manual was developed to meet the specific needs of the automotive industry. Hiner of Delphi Corporation, and David W. Stamps of The Robert Bosch Corp.

The latest improvements were updating the format to confonn to the current AIAGI IS01 TS documentation, more clarification and examples to make the manual more user friendly and additional areas which where not included or did not exist when the ori-ginalmanual was written.

Michael H. Accordingly, this Reference Manual can be used by any supplier to develop information responding to the requirements of either Chrysler's, Ford's or General Motors' supplier assessment systems. Until now, there has been no unified formal approach in the automotive industry on statistical process control.

Certain manufacturers provided methods for their suppliers, while others had no specific requirements. In an effort to simplify and minimize variation in supplier quality requirements, Chrysler, Ford, and General Motors agreed to develop and, through AIAG, distribute this manual. The work team responsible for the Manual's content was led by Leonard A. Brown of General Motors. The manual should be considered an introduction to statistical process control. It is not intended to limit evolution of statistical methods suited to particular processes or commodities nor is it intended to be comprehensive of all SPC techniques.

Questions on the use of alternate methods should be referred to your customer's quality activity. Stallkamp at Chrysler, Clinton D. Lauer at Ford, and Donald A. Phelan in the development, production and distribution of this Reference manual. We also wish to thank the ASQC reading team led by Tripp Martin of Peterson Spring, who reviewed the Manual and in the process made valuable contributions to intent and content. Bruce W. Additional copies can be ordered from A.

Harvey Goltzer of the Chrysler Corporation contributed concepts relative to process capability and capability studies, found in the introduction section of Chapter I. Jack Herman of Du Pont contributed some of the concepts relative to capability and performance indices and the importance of measurement variability, found in portions of Chapters I1 and IV, respectively.

The General Motors Powertrain Division contributed the discussion and examples relative to subgrouping and process over-adjustment. The section in Chapter I1 which provides understanding of process capability and related issues was developed by the General Motors Corporate Statistical Review Committee. Leonard A. Brown, Victor W. Lowe, Jr David R. Benham, G. Ford Chrysler I vii Continual Improvement and Statistical Process Control A Process Control System I 3 Variation: Common Control Charts Section A Section C Manual User Feedback Process Variation: Common Cause and Special Cause The Process Improvement Cycle Attributes Data Elements of Control Charts Sample Control Chart Front side Sample Control Chart back side - Event Log Extending Control Limits Control Limits Recalculation Extend Control Limits for Ongoing Control Process Variation Relative to Specification Limits Points Beyond Control Limits Runs in an Average Control Chart Nonrandom Patterns in a Control Chart Average and Standard Deviation Charts Median and Range Charts Individual and Moving Range Charts Proportion Nonconforming Chart Number of Nonconforming Chart Number of Nonconforming per Unit Chart Number of Nonconformities Chart Stoplight Control X, MR Chart X, MR Chart of Viscosity Cpkand PpkComparison Comparison between a Predictable and Immature Process Loss Function Comparison of Loss Function and Specifications Comparison of Loss Functions Process Alignment to Requirements We must constantly seek more efficient ways to produce products and services.

These products and services must continue to improve in value. We must focus upon our customers, both internal and external, and make customer satisfaction a primary business goal. To accomplish this, eveiyone in our organizations must be committed to improvement and to the use of effective methods. This manual describes several basic statistical methods that can be used to make our efforts at improvement more effective.

Different levels of understanding are needed to perfom different tasks. This manual is aimed at practitioners and managers beginning the application of statistical methods. It will also serve as a refresher on these basic methods for those who are now using more advanced techniques.

Not all basic methods are included here. Coverage of other basic methods such as check sheets, flowcharts, Pareto charts, cause and effect diagrams and some advanced methods such as other control charts, designed experiments, quality fiinction deployment, etc.

The basic statistical methods addressed in this manual include those associated with statistical process control and process capability analysis.

Chapter I provides background for process control, explains several important concepts such as special and common causes of variation. It also introduces the control chart, which can be a very effective tool for analyzing and monitoring processes. Chapter I1 describes the construction and use of control charts for both variables1 data and attributes data.

Chapter I11 describes other types of control charts that can be used for specialized situations - probability based charts, short-sun charts, chasts for detecting small changes, non-normal, multivariate and other charts. Chapter IV addresses process capability analysis. The Appendices address sampling, over-adjustment, a process for selecting control charts, table of constants and formulae, the normal table, a glossary of terms and symbols, and references.

The overall aim should be increased understanding of the reader's processes.

 

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SPC Statistical Process Control is the use of statistical techniques such as control charts to analyze a process or its output so as to take appropriate actions to achieve and maintain a state of statistical control and to improve the process capability. Establish a foundational knowledge-base to analyze your manufacturing system and enhance its effectiveness. Gain a basic understanding of how to establish, analyze and implement a statistical process control SPC system in a manufacturing environment.

Improve your understanding of the integration of statistical process control SPC and spc manual 4th edition pdf free download systems analysis MSA увидеть больше IATF and discover how to develop a higher quality spc manual 4th edition pdf free download control system by selecting and applying the appropriate statistical tools. Examine methods for implementing and applying the principles of statistical process control to manufacturing processes.

Want to make sure that the learning sticks? The manual covers the majority of situations that occur in early planning, design, or process analysis phases. Program Management: Quality Team - Loading Changes. Please wait. View List. There are two phases in statistical process control studies. The first is identifying and eliminating the special causes of variation in the process.

The objective is to stabilize the process. A stable, predictable process is said to be in statistical control. The second phase is concerned with ducati manual free download future measurements thus verifying ongoing на этой странице stability. During this phase, data analysis and reaction to special адрес is done in real time.

Once stable, the process can be analyzed to determine if it is capable of producing what the customer desires. Sign Up For Training Now. Publications - Order Today. Order Now. Achieve Certification. SPC Certification Exam. Upcoming Quality Events.

   

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When using a cone balancer, follow the instructions supplied with balancer. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

Raise mower to highest position to allow access to blades. Remove blade bolt, lock washer and flat washer securing blade. Install new or resharpened blade with trailing edge up towards deck as shown. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. Keep battery and terminals clean.

Keep battery bolts tight. Keep small vent holes open. Recharge at amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until bright. Coat terminals with grease or petroleum jelly. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight 8 hours of operation. Be sure tractor is on level surface. Oil will drain more freely when warm. Catch oil in a suitable container. Be careful not to allow dirt to enter the engine when changing oil. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Oil Drain Valve Closed and. Keep transaxle free from build-up of dirt and chaff which can restrict cooling. The belts are not adjustable. Replace belts if they begin to slip from wear.

Select the oil's SAE viscosity grade according to your expected operating temperature. Unlock drain valve by pushing inward slightly and turning counterclockwise. To open, pull out on the drain valve. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto to the end of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Be sure dipstick cap is tightened securely for accurate reading.

Keep oil at "FULL' line on dipstick. Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

Remove knob and cover. Remove wing nut and air cleaner from base. Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth. Allow it to dry. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Reinstall the pre-cleaner cleaned and oiled over the paper cartridge. Reassemble air cleaner, wing nut, cover and tighten knob securely. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

With engine cool, remove filter and plug fuel line sections. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. Be sure there are no fuel line leaks and 4. Immediately wipe up any spilled line. Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. Keep finished surfaces and wheels free of all gasoline, oil, etc. Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor.

Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every hours of operation more often under extremely dusty, dirty conditions , remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary.

Make sure the cooling shrouds are reinstalled. Place gearshift lever Jn neutral N position. Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. Raise lift lever to raise suspension arms. Slide mower out from under tractor. Raise attachment lift lever to its highest position.

Slide mower under tractor with deflector shield to right side of tractor. Lower lift lever to its lowest position. Connect front links to mower deck and secure with retainer springs.

Connect suspension arms to rear deck brackets and secure with retainer springs. Connect anti-sway bar to chassis bracket and secure with retainer spring. Move attachment lift lever forward to lower mower to its lowest position. Roll belt off engine pulley. Remove small retainer spring, and remove clutch spring off pulley bolt. Remove large retainer spring, slide collar off and push housing guide out of bracket.

Disconnect anti-sway bar from chassis bracket by removing retainer spring. Disconnect suspension arms from rear deck brackets by removing retainer springs. Disconnect front links from deck by removing retainer springs. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.

Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. Install belt onto engine pulley. If tires are over or underinflated, you will not properly adjust your mower. At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. If adjustment is necessary, make adjustment on one side of mower only.

To raise one side of mower, tighten lift link adjustment nut on that side. To lower one side of mower, loosen lift link adjustment nut on that side. Recheck measurements after adjusting. Bottom edge Bottom edge of. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Before making any necessary adjustments, check that both front links are equal in length.

If links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut "E" on both front links an equal number of turns. To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. Recheck side-to-side adjustment. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.

Measure distance between brake operating arm and nut 'W' on brake rod. Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five 5 feet in highest gear, further maintenance is necessary. Replace brake pads or contact a Sears or other qualified service center. With Parking Brake "Engaged".

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. Work belt off both mandrel pulleys and idler pulleys. Pull belt away from mower. Work belt around both mandrel pulleys and idler pulleys 2.

Make sure belt is in all pulley grooves and inside all belt guides. Install mower See "To Install Mower" in this section of this manual. Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. The rear wheels must lock and skid when you try to manually push the tractor forward.

If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. For assistance, there is a belt installation guide decal on bottom side of left footrest. NOTE: Observe entire motion drive belt and position of all belt guides and keepers. Remove belt from stationary idler and clutching idler. Remove belt downward from around engine pulley. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers.

Remove belt from center span keeper and pull belt away from tractor. Carefully work new belt down between transaxle belt keepers and onto the input pulley. Slide belt into the center span keeper. Pull belt toward front of tractor and roll around the top groove of engine pulley.

Install belt through stationary idler and clutching idler. Make sure belt is in all pulley grooves and inside all belt guides and keepers. Pulley Clutchi[l Idler. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. The transaxle should be in neutral when the gear shift lever is in neutral N lock gate position.

The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral N. NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. Loosen adjustment bolt in front of the right rear wheel.

Position the gear shift lever in the neutral N position. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever Neutral Lock Gate. Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal rear wheels have a square key - Do not lose. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle.

Insert square key. Replace washers and snap retaining ring securely in axle groove. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Washers Retaining Rin Axle Cover. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. BLACK cable first from chassis and then from the fully charged battery. RED cable last from both batteries. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

Close hood. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. Install new battery with terminals in same position as old battery. Slide terminal cover over terminal 5.

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. Check wiring. See electrical wiring diagram in the Repair Parts section. The fuse holder is located behind the dash. Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

When replacing hood, be sure to reconnect the headlight wire connector. ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual.

Warranty repairs must be performed by an authorized engine manufacturer's service outlet. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position.

Slowly move lever from choke to fast position. Check to see if hole in throttle lever and hole in speed control bracket are aligned. Replace regulator. Faulty alternator. Replace alternator. Page 34 Servicio Sears Contratapa Mantenimiento Limpiar Envolver la cuchilla, ponerse guantes y poner salpicaduras de aceite o carburante y quitar la mgtxima atenci6n cuando se hacen opera- clones en elias.

Page 38 1. Page 39 Volante de direcci6n 1 Arandela de seguridad Inserto del 1 Arandela volante de direcci6n Volante de direcci6n ,', ,.. Para asegurarse que su tractor funcione en forma adecuada y segura todas las partes y los articulos de ferreteria que se monten tienen que set apretados en forma segura.

Use las herramientas correctas, segQn sea necesario, para asegurarse de que esten apretados en forma segura. Siga las siguientes instruc- ajuste. La mayor satisfaccion de este producto de calidad. Page 43 Estos simbolos pueden aparecer sobre su tractor o en la literatura proporcionada con el producto. Aprenda y comprenda sus significados. Guarde este manual para referencia en el futuro. Page 45 La operaci6n de cualquier tractor puede hacer que salten objetos extraflos dentro de sus ojos, Io que puede producir daflos graves en estos.

Siernpre use anteojos de seguridad o protecciones para los ojos mientras opere su tractor o cuando haga ajustes o reparaciones. Con el motor en marcha, girar la Ilave del in- terruptor de la ignici6n en el sentido inverso al de las agujas del reloj hasta la posici6n "ON". Sin Use solamente aceite de detergente de alta embargo, si se carga la bateria peri6dicamente, calidad clasificado con la clasificaci6n SG-SL de con un cargador de autom6viles, se prolongara Ponga la palanca de control de movimiento en la posici6n de neutro.

Page 56 Realice el mismo procedimiento en el otro lado del tractor. Please contact google or the content providers to delete copyright contents if any and email us, we'll remove relevant links or contents immediately.

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Technical Manual John Deere Tractor. In fact, the total size of Manuals. It was then that in its founder, John Deere, was born. This subscription allows users to connect to machines with an. John Deere Y Tractor Manuals.

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Find the user manual you need for your lawn and garden product and more at. We've been supplying technical manuals since and can answer most of your questions about these manuals.

John Deere Tractors Diagnostic, Repair, operators, …. John Deere Repair Manuals John Deere Technical Manuals Store. Free John Deere User Manuals. Cummins online service manuals.

   

 

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